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Automatic Rewinders

ALPHAMATIC rewinders fully automate the winding process for a wide range of product types.

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The single position winder provides cycle times below that of many turret rewinders and the full cycle is completely independent of any operator involvement. Each automatic winder is custom engineered to provide optimum benefit to the production process.

ALPHAMATIC machines can operate independently with their own unwind (off-line), or in line with a customer's continuous process.

Examples shown:

  • Automatic narrow roll winder for food wrap films. Manual core loading and roll unloading.
  • Automated roll bagging with product identification label printing and label application.

Standard Features

  • Fully automatic roll transfer
  • Centre winding
  • Automatic core loading
  • Precise tension control with torque controlled rewinding
  • PLC control with touch screen interface and comprehensive recipe and maintenance systems
  • Closed loop unwind tension control
  • Quality engineered and manufactured in UK

 

Optional

  • Coreless rewinding
  • Roll closure by label
  • Taped start
  • Slitting
  • Automatic knife setting system
  • Core and roll labelling
  • Discharge to conveyor
  • Auto bagging
  • Off-line or In-line operation with existing customer production lines
  • Wrapping systems to customer specification
  • Web accumulator for non stop operation
  • Turnkey supply, including packing, transport and start-up
  • Label printing systems for cores, rolls and bags or boxes
  • Rewind unloading systems

Typical Specification

ALPHAMATIC
Web width250 to 2,000 mm10 to 80 inches
Rewind diameter50 to 400 mm2 to 16 inches
Rewind core diameter76 mm3 inches
Unwind diameterTo 1,800 mm70 inches
Material thickness25 to 500 µm1 to 20 mils
Line speed (maximum)300 m/min1,000 ft/min
Operator interfaceColour touch screen

Typical Materials 

Coated PaperFlooringsNon-wovens
FilmTextilesLabel stock